Original Equipment Manufacturers (OEMs) seek modularity to streamline production and reduce costs. Modular wire harnesses allow for standardization, scalability, and easier integration across multiple product lines. What Is Modular Design? Dividing a complete harness into…
Wire harnesses used in Arctic or high-altitude environments must remain functional in extreme cold. This article explores material choices and testing methods for ensuring reliability down to -40¡ãC and below. Cold Weather Challenges Brittle Insulation:…
Railway environments demand stringent fire safety due to enclosed spaces and high passenger volumes. EN 45545 is the European standard that governs fire behavior requirements for materials used in railway applications, including wire harnesses. What…
Traditional 2D wire harness routing methods are prone to errors and inefficiencies. This case study explores how 3D CAD tools like SolidWorks can revolutionize harness design by improving accuracy, reducing prototyping cycles, and speeding up…
In large-scale production, accurate identification and traceability of wire harnesses are essential for quality control and compliance. Custom labeling solutions offer a scalable approach to managing traceability in bulk wire harness orders. Why Traceability Matters…
In high-temperature industrial environments, selecting the right wire insulation material is crucial for system reliability and safety. Silicone and Teflon (PTFE) are two widely used materials, each offering unique properties. This article compares these two…
Military-grade wire harnesses are built to endure extreme conditions, from battlefield environments to aerospace missions. To guarantee reliability and safety, these harnesses undergo rigorous testing protocols. Among the most critical are salt spray and vibration…
The EV revolution demands wire harnesses that withstand 800V+ architectures while reducing weight by 15-30%. This guide reveals 2024’s critical selection criteria: Voltage Compliance? Mandatory certifications: LV216 (EU) & SAE J1673 (US) Test data: Insulation…
Choosing the right insulation material for automotive wiring is crucial to performance, cost, and safety. Two of the most common materials¡ªPVC and Cross-Linked Polyethylene (XLPE)¡ªeach offer unique benefits and trade-offs. This article compares their properties…
Underwater environments exert extreme pressures and demand highly reliable cable assemblies. At 3000 meters depth (~10,000 feet), pressure exceeds 300 bar (over 4500?psi) ¨C roughly 300 times surface pressure ¨C and salinity, corrosion, and temperature…